Hydraulic Sludge Mixer
Heavy Sludge Agitators
Industrial Tank Mixer
Radial Jet Mixer
Tank Mixing Systems
Jet Mixer for Tanks
Jet Mixer
Eddy Jet Mixer
Water Tank Aerator
Jet Mixing Systems for Chemical Tanks
Chemical Tank Mixer
Jet Mixing Systems
Jet Mixing Systems for Food Processing
Jet Mixing Systems for Pharmaceutical Applications
Jet Aerators and Jet Mixers

Anaerobic Digester Mixing Systems and Solutions

Anaerobic digester mixing systems engineered for optimal biogas production and solids suspension. Our hydraulic jet mixing solutions eliminate in-basin moving parts, delivering energy-efficient performance with 1-inch hardened nozzles rated to Brinell 450+. Proven CFD-modeled designs prevent settling while maintaining multi-zone circulation in digesters from 5 to 65 feet deep across wastewater, food processing, and industrial applications.

Our Range of Products
Hydraulic Sludge Mixer

Hydraulic Sludge Mixer

  • No rotating equipment in digesters
  • Brinell 450+ hardened nozzles
  • CFD-proven velocity modeling
Heavy Sludge Agitators

Heavy Sludge Agitators

  • 1-inch hardened nozzle walls
  • Multi-zone mixing flow
  • No in-basin moving parts
Industrial Tank Mixer

Industrial Tank Mixer

  • Significant energy reduction
  • 5x pumping rate entrainment
  • Up to 65 ft depth capability
Radial Jet Mixer

Radial Jet Mixer

  • Significant energy savings vs. diffusers
  • 10,000+ gallon tank capacity
  • Up to 65 feet deep operation
Tank Mixing Systems

Tank Mixing Systems

  • 20+ year system lifespan
  • Custom CFD modeling included
  • No in-tank moving parts
Jet Mixer for Tanks

Jet Mixer for Tanks

  • Virtually maintenance-free
  • 20+ year corrosion resistance
  • Empty to full tank operation

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Frequently Asked Questions

What makes hydraulic jet mixing more energy efficient than mechanical agitators?

Hydraulic jet mixing achieves significant energy savings by using flow entrainment to multiply pumping capacity up to 5 times, eliminating energy-intensive rotating equipment and dead zones.

How does the lack of in-basin moving parts reduce maintenance?

What tank depths and volumes are suitable for jet mixing systems?

Can jet mixing systems handle high solids content in anaerobic digesters?

How are mixing systems customized for specific digester geometries?

What materials are available for corrosive digester environments?

How quickly can a custom anaerobic digester mixing system be designed and delivered?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Wastewater Treatment

Wastewater Treatment

Municipal and industrial wastewater facilities use our jet mixing systems for anaerobic digesters, biogas tanks, sludge holding, equalization, and ATAD digester applications.

Food & Beverage Processing

Food & Beverage Processing

Food manufacturers deploy our systems for waste treatment digesters, corn wet milling processing tanks, beverage blending, and food storage tank mixing with sanitary designs.

Chemical Processing

Chemical Processing

Chemical plants utilize jet mixers for reaction vessels, pH control tanks, neutralization systems, chemical blending operations, and gas dispersion applications with corrosion-resistant construction.

Pulp & Paper

Pulp & Paper

Pulp and paper mills implement our mixing technology for waste treatment tanks, equalization basins, leachate tanks, and process mixing in mill wastewater treatment operations.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Tank Mixing Systems | Advanced Mixing Systems for Industrial Applications

Advanced Mixing Systems for Industrial Applications

Advanced mixing systems designed for industrial tank applications including wastewater treatment, chemical processing, food manufacturing, and petrochemical operations. Our jet mixing and aeration technology features no in-basin moving parts, energy-efficient operation, and custom CFD-modeled designs for tanks ranging from 10,000+ gallons to deep installations up to 65 feet.
Heavy Sludge Agitators | Mixing and Agitating Equipment for Industrial Solutions

Mixing and Agitating Equipment for Industrial Solutions

Industrial mixing and agitating equipment designed for efficient fluid blending, solids suspension, and aeration in large-scale tanks. Our jet mixing and hydraulic sludge mixer systems eliminate in-basin moving parts, reducing maintenance while delivering superior performance in wastewater treatment, chemical processing, food manufacturing, and petrochemical applications. Custom-engineered solutions using CFD modeling ensure optimal mixing with no dead zones.
Hydraulic Sludge Mixer | Biogas Mixers and Agitators for Industrial Digesters

Biogas Mixers and Agitators for Industrial Digesters

Biogas mixers and agitators for industrial digesters deliver reliable mixing performance in anaerobic digestion applications. These hydraulic jet mixing systems feature no in-basin moving parts, hardened nozzles with 450+ Brinell hardness, and corrosion-resistant construction in 316SS or FRP. Engineered for deep tanks from 10 to 65 feet with CFD modeling, they prevent settling, ensure consistent biogas production, and offer 20+ year operational life with minimal maintenance.

Why Wastewater Treatment Facilities Choose Mixing Systems, Inc.

40+ Years Jet Mixing Expertise

Founded in 1985, our engineers bring decades of proven experience in jet aeration and mixing system design, serving hundreds of installations worldwide including the largest facilities.

CFD-Proven Custom Engineering

Every system is custom-designed using computational fluid dynamics modeling to eliminate dead zones and ensure optimal mixing performance for your specific tank geometry and process requirements.

20+ Year Expected Lifespan

Our systems feature no in-basin moving parts and corrosion-resistant materials including 316SS and duplex stainless steel, delivering maintenance-free operation with expected service life exceeding 20 years.

Request a Custom Anaerobic Digester Mixing System Design

Our application engineers will analyze your digester specifications and provide a CFD-modeled mixing solution. Expect a detailed technical proposal within 48 hours.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 937-435-7227 You can also send us a quick email at amit@mixing.com