Hydraulic Sludge Mixer
Heavy Sludge Agitators
Tank Mixing Systems
Radial Jet Mixer
Water Tank Aerator
Jet Mixing Systems
Industrial Tank Mixer
Jet Mixer for Tanks
Eddy Jet Mixer
Jet Mixer
Jet Aerators and Jet Mixers
Chemical Tank Mixer
Jet Mixing Systems for Chemical Tanks
Jet Aeration System
Wastewater Aeration
Aerated Wastewater Treatment System
Jet Mixing Systems for Food Processing
Jet Mixing Systems for Pharmaceutical Applications
Jet Aeration System for Wastewater Lagoons
Submersible Jet Aerators
Lagoon Aeration System
40+ Years Industry Experience

40+ Years Industry Experience

American Water Works Association Member certified

American Water Works Association Member

Liquid & High Density Sludge Mixers

Liquid & High Density Sludge Mixers are specialized hydraulic mixing systems designed for efficient handling of viscous sludge and wastewater. These jet mixing systems use high-velocity jets to entrain and circulate dense materials, preventing settling and ensuring homogeneous mixing. With no in-basin moving parts and energy-efficient operation, they're ideal for anaerobic digesters, biogas tanks, and industrial wastewater applications requiring reliable, low-maintenance performance in challenging conditions.

Our Range of Products

Hydraulic Sludge Mixer

Hydraulic Sludge Mixer

  • 1-inch thick hardened nozzles
  • CFD-proven mixing performance
  • Multi-zone steady velocity flow
Heavy Sludge Agitators

Heavy Sludge Agitators

  • No rotating equipment in tank
  • Brinell 450+ hardened nozzles
  • Multi-zone mixing prevents settling
Tank Mixing Systems

Tank Mixing Systems

  • 20+ year expected system life
  • Significantly lower energy consumption
  • Custom CFD modeling included
Radial Jet Mixer

Radial Jet Mixer

  • No tank moving parts
  • Significant energy savings
  • Handles up to 65 ft depth
Water Tank Aerator

Water Tank Aerator

  • Maintenance-free operation
  • Significant energy reduction
  • 20+ year continuous lifespan
Jet Mixing Systems

Jet Mixing Systems

  • No moving tank components
  • Handles viscous sludge
  • 20+ year lifespan

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Frequently Asked Questions

What is a sludge mixer?

A sludge mixer is a specialized hydraulic system that uses high-velocity jets to circulate and blend dense sludge materials in tanks, preventing settling and ensuring homogeneous mixing without in-basin moving parts.

What are the main advantages of hydraulic sludge mixers over mechanical agitators?

How deep can these sludge mixing systems operate?

What particle sizes can hydraulic sludge mixers handle?

What maintenance is required for jet sludge mixing systems?

Can these mixers handle varying liquid levels in tanks?

What materials of construction are available for corrosive sludge applications?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Wastewater Treatment

Wastewater Treatment

Anaerobic digesters, biogas tanks, sludge holding tanks, and equalization basins requiring reliable mixing with minimal maintenance.

Chemical Processing

Chemical Processing

Chemical blending, pH control, gas dispersion, and reaction vessels requiring corrosion-resistant mixing for process optimization.

Food & Beverage

Food & Beverage

Corn wet milling, food storage tanks, and processing applications requiring sanitary-grade mixing with corrosion-resistant construction.

Pulp & Paper

Pulp & Paper

Waste tank mixing and leachate handling requiring abrasion-resistant systems for high-density slurries and challenging materials.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

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Why Wastewater Treatment Professionals Choose Mixing Systems, Inc.

40+ Years of Engineering Excellence

Over four decades specializing in jet aeration and mixing systems with hundreds of successful installations worldwide, serving industry leaders like BASF, Dow Chemical, and major municipalities.

Proven Energy & Cost Savings

Our systems deliver significant energy reduction compared to conventional methods, substantially lowering operating costs while maintaining superior mixing performance and reliability.

Virtually Maintenance-Free Operation

No in-basin moving parts and optional pneumatic backflush systems eliminate manual cleaning, reducing downtime and maintenance costs for 20+ year expected system lifespan.

Get Expert Guidance on Your Sludge Mixing Application

Submit your requirements and our experienced engineers will provide custom CFD analysis and system recommendations within 48 hours.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 937-435-7227 You can also send us a quick email at amit@mixing.com