Hydraulic Sludge Mixer
Heavy Sludge Agitators
Radial Jet Mixer
Tank Mixing Systems
Jet Mixer for Tanks
Eddy Jet Mixer
Industrial Tank Mixer
Jet Mixing Systems
Jet Aerators and Jet Mixers
Jet Mixer
Jet Mixing Systems for Food Processing
Water Tank Aerator
Jet Mixing Systems for Pharmaceutical Applications
Chemical Tank Mixer
Jet Mixing Systems for Chemical Tanks
40+ Years Industry Experience

40+ Years Industry Experience

Non-Clogging Static Sludge Mixer Designs

Non-clogging static sludge mixer designs utilize advanced hydraulic jet mixing technology without any moving parts in the tank. These systems feature hardened nozzles with 1-inch wall thickness and Brinell hardness of 450+ for superior abrasion resistance. Ideal for anaerobic digesters, biogas tanks, and sludge holding applications, they deliver energy-efficient multi-zone mixing with proven CFD-modeled performance, preventing solids from settling while eliminating maintenance concerns associated with rotating equipment.

Our Range of Products

Hydraulic Sludge Mixer

Hydraulic Sludge Mixer

  • No rotating equipment in digesters
  • Brinell 450+ hardened nozzles
  • CFD-proven velocity analysis
Heavy Sludge Agitators

Heavy Sludge Agitators

  • Multi-zone mixing capability
  • 1-inch abrasion-resistant walls
  • No in-basin moving parts
Radial Jet Mixer

Radial Jet Mixer

  • Handles tanks up to 65 feet deep
  • 10,000+ gallon tank capacity
  • Prefabricated easy assembly
Tank Mixing Systems

Tank Mixing Systems

  • 20+ year expected system life
  • Significant energy savings vs. conventional mixers
  • Custom CFD-modeled designs
Jet Mixer for Tanks

Jet Mixer for Tanks

  • Maintenance-free operation
  • 2.2-inch max particle handling
  • Variable liquid level compatible
Eddy Jet Mixer

Eddy Jet Mixer

  • All mechanical parts external
  • Cost-effective for large tanks
  • Optional pneumatic anti-clog backflush

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Frequently Asked Questions

What makes these sludge mixers non-clogging?

Our systems feature 1-inch thick nozzles hardened to Brinell 450+ and optional pneumatic backflush systems. With no moving parts in the basin, there's nothing to clog or foul.

How do static mixers achieve effective sludge mixing without rotating equipment?

What tank depths and capacities can these systems handle?

What maintenance is required for hydraulic sludge mixers?

Can these mixers operate with variable liquid levels?

What materials are available for corrosive applications?

How much energy do these systems save compared to conventional mixers?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Wastewater Treatment

Wastewater Treatment

Anaerobic digesters, biogas tanks, sludge holding, and equalization applications with heavy solids and abrasive conditions.

Food & Beverage Processing

Food & Beverage Processing

Corn wet milling, beverage manufacturing, and food storage tanks requiring sanitary stainless steel construction.

Chemical & Petrochemical

Chemical & Petrochemical

pH control, chemical synthesis, crude oil storage recirculation, and fuel oil blending in corrosive environments.

Mining & Minerals

Mining & Minerals

Phosphoric acid tank mixing for solids suspension in fertilizer production and mineral processing applications.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Wastewater & Industrial Facilities Choose Mixing Systems, Inc.

40+ Years of Engineering Excellence

Founded by engineers with over 40 years prior experience, we've delivered hundreds of installations worldwide with proven CFD-modeled performance in the most demanding applications.

Maintenance-Free Operation

No in-basin moving parts means virtually zero maintenance with 20+ year expected system life. All mechanical components remain outside the tank for easy service access.

Proven Energy Efficiency

Our hydraulic jet mixing systems deliver superior energy efficiency compared to conventional mixers while increasing effective pumping capacity by up to 5 times through entrainment.

Get Expert Guidance on Non-Clogging Sludge Mixer Selection

Our application engineers will analyze your tank specifications and provide custom CFD modeling to ensure optimal mixing performance. Expect a detailed response within 24 hours.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 937-435-7227 You can also send us a quick email at amit@mixing.com