Produced Water Mixing Systems for Oil & Gas Industry

Managing produced water in oil and gas operations requires specialized mixing systems that handle high volumes, suspended solids, and varying fluid compositions. Our hydraulic jet mixing solutions deliver superior performance in produced water treatment, storage, and reinjection applications, ensuring consistent fluid properties while reducing operational costs and meeting stringent environmental regulations across upstream and midstream facilities.

Industrial produced water mixing system in oil and gas facility

Our Produced Water Mixing Solutions

Specialized hydraulic jet mixing systems engineered for the unique challenges of produced water management in oil and gas operations.

Bidirectional Jet Mixers

Advanced jet mixing systems creating optimal bidirectional flow patterns for produced water storage tanks, ensuring uniform fluid properties and preventing stratification in large-volume applications without requiring aeration components.

Directional Jet Mixers

Powerful directional mixing systems designed for flow patterns in produced water tanks, ideal for blending operations and maintaining solids suspension in both round and rectangular tank configurations.

Eddy Jet Mixers

High-performance radial jet mixing systems with multiple nozzle configurations, specifically engineered for specialty produced water applications requiring thorough mixing and handling of suspended solids up to 2.2 inches in diameter.

Hydraulic Sludge Mixing

Custom-designed hydraulic mixing solutions for produced water sludge management, effectively handling high-solids content and maintaining suspension in treatment and disposal operations.

Jet Aeration Systems

Integrated jet aeration and mixing systems for produced water treatment processes requiring gas-liquid contact, oxidation, or biological treatment, featuring submerged fine bubble technology and multiple oxygen transfer zones.

Custom Mixing Solutions

Engineered-to-order mixing systems designed to meet specific produced water challenges, including specialized materials, configurations, and performance requirements for unique oil and gas operational conditions.

Industry-Leading Solutions

Proven Technology for Complex Produced Water Challenges

Our hydraulic jet mixing systems are specifically engineered for the demanding requirements of produced water management in oil and gas operations. With installations serving major petrochemical facilities worldwide, our technology delivers cost-effective mixing for tanks over 1,000 gallons, handling viscosities under 100 cP and solid particles up to 2.2 inches. The systems create high-velocity jets that generate superior shear and circulation, ensuring rapid homogeneity and preventing stratification in storage and treatment applications, while all mechanical components remain outside tanks for easy maintenance.

Jet mixing nozzles operating in produced water tank
Proven Performance

Trusted by Industry Leaders

Serving major oil and gas operators including Shell, BP, Exxon, Texaco, and Aramco with reliable mixing solutions.

"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"

Food & Beverage client with Covered Anaerobic Digester lagoon

"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."

Industrial processing client

"Your system was really simple and straightforward to install. Thanks so much!"

Municipal Industry General Contractor

"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."

Petrochemical industry client

"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"

Chemical industry client

"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."

Industrial manufacturing client

"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."

Food & Beverage client

"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."

Municipal client

"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"

Food & Beverage client with Covered Anaerobic Digester lagoon

"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."

Industrial processing client

"Your system was really simple and straightforward to install. Thanks so much!"

Municipal Industry General Contractor

"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."

Petrochemical industry client

"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"

Chemical industry client

"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."

Industrial manufacturing client

"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."

Food & Beverage client

"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."

Municipal client

"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"

Food & Beverage client with Covered Anaerobic Digester lagoon

"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."

Industrial processing client

"Your system was really simple and straightforward to install. Thanks so much!"

Municipal Industry General Contractor

"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."

Petrochemical industry client

"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"

Chemical industry client

"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."

Industrial manufacturing client

"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."

Food & Beverage client

"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."

Municipal client
The Mixing Systems Difference

Why Choose Mixing Systems, Inc.?

Over 40 years of specialized expertise in hydraulic mixing systems for the most demanding industrial applications.

Industry Expertise

Over 40 years designing and manufacturing specialized mixing systems for petrochemical and oil and gas applications worldwide.

Cost-Effective Operation

Energy reductions up to 40% compared to conventional methods, with lower installation and maintenance costs for long-term savings.

Maintenance-Free Design

No in-basin moving parts and all mechanical assemblies positioned outside tanks for easy access, ensuring virtually maintenance-free operation.

Custom Engineering

Computer-aided design capabilities deliver tailored solutions meeting specific produced water challenges, tank configurations, and performance requirements.

Engineering Excellence Since 1985

Four decades of specialized mixing system innovation and expertise.

Founded in 1985 by an engineer with now over 45 years of experience in jet aeration and mixing systems, Mixing Systems, Inc. has grown to become a preferred provider of submerged jet systems. Since our beginnings in Dayton, Ohio, we've supplied hundreds of wastewater treatment systems globally, serving industry leaders across food & beverage, bulk chemical, petrochemical, pharmaceutical, agriculture, poultry, dairy, and pulp & paper in addition to our extensive work with municipalities . A trusted resource to clients and engineers across water and wastewater, our success stems from an unwavering commitment to product excellence and customer satisfaction, continually striving to deliver aeration and mixing systems that offer superior durability, quality, and precision at competitive prices.

HundredsSuccessful installations worldwide in operation
40+ YearsIndustry experience and technical expertise
Major OperatorsServing Shell, BP, Exxon, Aramco, and others

Frequently Asked Questions

What is a produced water system?

A produced water system is a comprehensive infrastructure for managing water that comes to the surface during oil and gas extraction. It includes storage, treatment, and disposal or reinjection components. Mixing systems are critical for maintaining fluid homogeneity, preventing stratification, suspending solids, and ensuring consistent treatment performance throughout the process.

What are the methods of produced water treatment?

What are the options for produced water management?

How do jet mixing systems handle solids in produced water?

What size tanks can your systems handle?

How much energy do these systems consume?

What maintenance is required for jet mixing systems?

Can systems be customized for specific produced water characteristics?

Have Questions About Your Produced Water Application?

Our engineers are ready to discuss your specific requirements and design an optimal mixing solution.

Trusted & Proven

Awards and Recognition

40 years of experience badge

40+ Years Experience

Four decades of specialized mixing system expertise

Preferred provider certification badge

Industry-Preferred Provider

Chosen by major oil and gas operators worldwide

Manufacturing excellence certification badge

Manufacturing Excellence

Commitment to manufacturing excellence and precision

Ready to Optimize Your Produced Water Management?

Contact our engineering team to discuss your specific requirements and receive a custom-designed mixing solution for your oil and gas operations.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 937-435-7227 You can also send us a quick email at amit@mixing.com