Transform your water treatment operations with advanced mixing tank solutions engineered for maximum efficiency and reliability. Our custom-designed jet aeration and mixing systems deliver superior oxygen transfer, thorough solids suspension, and energy savings up to 40% over conventional methods. With hundreds of installations worldwide serving municipal facilities and industrial plants, we provide proven technology backed by over 40 years of engineering expertise to optimize your water treatment processes.
Our Mixing Tank Solutions Services
Comprehensive mixing and aeration systems designed to optimize water treatment performance, reduce energy costs, and ensure regulatory compliance.
Jet Aeration Systems
Submerged fine bubble jet aeration utilizing advanced ejector technology for superior oxygen transfer. Features multiple transfer zones with micro-bubbles (0.1-1mm), creating energy savings up to 40% while eliminating surface spray and icing problems common in conventional systems.
High-performance liquid mixing systems using centrifugal pumps and strategically positioned nozzles to create optimal circulation patterns. Ideal for solids suspension and blending in large-volume tanks, offering cost-effective operation for applications under 100 cP viscosity.
Complete turnkey aeration systems including pumps, blowers, aerators and integrated piping. Custom-designed for refinery, chemical, and municipal applications with proven performance in demanding treatment environments.
Radial jet aerator configuration with twelve nozzles arranged 30 degrees apart, creating comprehensive mixing patterns. Particularly effective in circular tanks up to 65 feet diameter with applications in high-rate treatment systems and aerobic digestion processes.
Engineered-to-order aeration and mixing solutions tailored to unique process requirements. Computer-aided design capabilities ensure optimal performance for specialized applications in pharmaceutical, food processing, and industrial wastewater treatment facilities.
Engineering Excellence for Water Treatment Efficiency
Our mixing tank solutions combine decades of engineering expertise with innovative jet aeration and mixing technology to deliver measurable performance improvements. Every system is custom-designed using computer-aided engineering to match your specific process requirements, tank geometry, and treatment objectives. With no in-basin moving parts and all mechanical assemblies positioned for easy maintenance, our systems offer virtually maintenance-free operation while achieving superior oxygen transfer efficiency and thorough solids suspension. Whether you're treating municipal wastewater or industrial process water, our solutions reduce energy consumption by up to 40% compared to conventional methods while ensuring consistent, reliable performance.
Industry Leaders Choose Us
Trusted Worldwide
Serving major corporations and municipalities across six continents with proven mixing and aeration technology.
"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"
Food & Beverage client with Covered Anaerobic Digester lagoon
"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."
Industrial processing client
"Your system was really simple and straightforward to install. Thanks so much!"
Municipal Industry General Contractor
"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."
Petrochemical industry client
"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"
Chemical industry client
"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."
Industrial manufacturing client
"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."
Food & Beverage client
"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."
Municipal client
"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"
Food & Beverage client with Covered Anaerobic Digester lagoon
"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."
Industrial processing client
"Your system was really simple and straightforward to install. Thanks so much!"
Municipal Industry General Contractor
"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."
Petrochemical industry client
"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"
Chemical industry client
"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."
Industrial manufacturing client
"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."
Food & Beverage client
"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."
Municipal client
"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"
Food & Beverage client with Covered Anaerobic Digester lagoon
"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."
Industrial processing client
"Your system was really simple and straightforward to install. Thanks so much!"
Municipal Industry General Contractor
"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."
Petrochemical industry client
"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"
Chemical industry client
"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."
Industrial manufacturing client
"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."
Food & Beverage client
"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."
Municipal client
The Mixing Systems Advantage
Why Choose Mixing Systems, Inc.?
Four decades of engineering excellence delivering measurable results in water treatment applications worldwide.
Energy Efficiency
Achieve significant energy reduction over conventional aeration methods with superior oxygen transfer performance.
Proven Reliability
Hundreds of installations operating worldwide with virtually maintenance-free performance and no in-basin moving parts.
Custom Engineering
Computer-aided design expertise ensures every system is optimized for your specific tank geometry and process requirements.
Global Experience
Over 40 years serving major industrial and municipal clients across USA, Canada, Europe, Asia, and beyond.
Meet The Mixing Systems Team
Engineering experts dedicated to water treatment innovation.
Founded in 1985 by an engineer with now over 45 years of experience in jet aeration and mixing systems, Mixing Systems, Inc. has grown to become a preferred provider of submerged jet systems. Since our beginnings in Dayton, Ohio, we've supplied hundreds of wastewater treatment systems globally, serving industry leaders across food & beverage, bulk chemical, petrochemical, pharmaceutical, agriculture, poultry, dairy, and pulp & paper in addition to our extensive work with municipalities . A trusted resource to clients and engineers across water and wastewater, our success stems from an unwavering commitment to product excellence and customer satisfaction, continually striving to deliver aeration and mixing systems that offer superior durability, quality, and precision at competitive prices.
HundredsGlobal Installations
40+ YearsEngineering Excellence
6 ContinentsWorldwide Service
Frequently Asked Questions
What is the mixing process in water treatment?
The mixing process in water treatment uses hydraulic systems to create circulation, turbulence, and contact between water and treatment agents. Our jet mixing systems force liquid through strategically positioned nozzles, creating high-velocity jets that entrain surrounding fluid. This produces shear forces and circulation patterns that suspend solids, blend chemicals, and ensure uniform treatment throughout the tank. The process is essential for maintaining consistent water quality, preventing settlement, and optimizing chemical reactions in treatment applications.
What is an equalization tank in water treatment?
An equalization tank balances fluctuating flow rates and pollutant concentrations in wastewater streams before treatment. These tanks use mixing systems to prevent stratification and maintain uniform water quality. Our jet mixers and aerators create thorough circulation in equalization tanks, preventing solids settlement and ensuring consistent feed to downstream treatment processes. This stabilization improves overall treatment efficiency and protects biological processes from shock loads.
How much energy can jet aeration systems save compared to conventional methods?
Our jet aeration systems typically achieve energy savings of up to 40% compared to conventional diffused aeration methods. This efficiency comes from superior oxygen transfer through multiple transfer zones, including high-shear mixing chambers that create micro-bubbles (0.1-1mm diameter) and horizontal plume patterns that maximize gas-liquid contact time. The result is higher dissolved oxygen levels with less air flow and lower blower energy consumption.
What tank sizes and configurations can your mixing systems handle?
Our mixing systems accommodate tanks ranging from small process vessels to large basins over 65 feet in diameter. We design solutions for round tanks, rectangular basins, oxidation ditches, and lagoons. For larger installations, multiple jet aerators or mixers can be installed with common headers. Our computer-aided design process ensures optimal nozzle placement and flow patterns regardless of tank geometry, with custom configurations available for unique applications.
What maintenance is required for jet mixing and aeration systems?
Our systems are designed for virtually maintenance-free operation with all mechanical assemblies (pumps, blowers, controls) located outside the tank for easy access. The submerged components have no moving parts, eliminating wear issues common in mechanical mixers. Optional pneumatic backflush systems prevent nozzle clogging. Routine maintenance typically involves only periodic inspection of pumps and blowers, making our systems significantly easier and less expensive to maintain than conventional equipment.
Can your systems handle industrial wastewater with high solids content?
Yes, our jet mixing systems excel at solids suspension applications and can handle particles up to 2.2 inches (55mm) in diameter. The high-velocity jets create turbulence and circulation sufficient to maintain solids in suspension throughout the tank. For sludge applications, we offer specialized hydraulic sludge mixing systems custom-designed for high-solids wastewater treatment. The key requirement is that the largest particle must be smaller than the primary nozzle diameter to prevent plugging.
How long does installation typically take for a mixing tank system?
Installation time varies based on system size and complexity, but our prefabricated designs significantly reduce field installation time compared to custom-fabricated alternatives. Most systems can be installed in days rather than weeks. All components arrive ready for assembly with minimal field welding or fabrication required. External placement of pumps, blowers, and controls simplifies installation and eliminates the need for confined space work during setup.
Do you provide installation and commissioning support?
Yes, we provide comprehensive technical support throughout installation and commissioning. Our experienced team assists with system startup, optimization of air and liquid flow rates, and performance verification testing. We also offer operator training to ensure your staff understands system operation and routine maintenance procedures. With hundreds of successful installations worldwide, we have the expertise to ensure your system achieves design performance from day one.
Have More Questions About Our Systems?
Our water treatment engineers are ready to discuss your specific application and design requirements.
Ready to Optimize Your Water Treatment Operations?
Contact our engineering team to discuss your mixing and aeration requirements. We'll analyze your application and provide a custom solution designed for maximum efficiency and reliability.
For immediate assistance, feel free to give us a direct call at +1 937-435-7227 You can also send us a quick email at amit@mixing.com
For immediate assistance, feel free to give us a direct call at +1 937-435-7227 You can also send us a quick email at amit@mixing.com