Expert Mixing Tank Solutions for Water Treatment

The mixing process in water treatment uses hydraulic systems to create circulation, turbulence, and contact between water and treatment agents. Our jet mixing systems force liquid through strategically positioned nozzles, creating high-velocity jets that entrain surrounding fluid. This produces shear forces and circulation patterns that suspend solids, blend chemicals, and ensure uniform treatment throughout the tank. The process is essential for maintaining consistent water quality, preventing settlement, and optimizing chemical reactions in treatment applications.

An equalization tank balances fluctuating flow rates and pollutant concentrations in wastewater streams before treatment. These tanks use mixing systems to prevent stratification and maintain uniform water quality. Our jet mixers and aerators create thorough circulation in equalization tanks, preventing solids settlement and ensuring consistent feed to downstream treatment processes. This stabilization improves overall treatment efficiency and protects biological processes from shock loads.

Our jet aeration systems typically achieve energy savings of up to 40% compared to conventional diffused aeration methods. This efficiency comes from superior oxygen transfer through multiple transfer zones, including high-shear mixing chambers that create micro-bubbles (0.1-1mm diameter) and horizontal plume patterns that maximize gas-liquid contact time. The result is higher dissolved oxygen levels with less air flow and lower blower energy consumption.

Our mixing systems accommodate tanks ranging from small process vessels to large basins over 65 feet in diameter. We design solutions for round tanks, rectangular basins, oxidation ditches, and lagoons. For larger installations, multiple jet aerators or mixers can be installed with common headers. Our computer-aided design process ensures optimal nozzle placement and flow patterns regardless of tank geometry, with custom configurations available for unique applications.

Our systems are designed for virtually maintenance-free operation with all mechanical assemblies (pumps, blowers, controls) located outside the tank for easy access. The submerged components have no moving parts, eliminating wear issues common in mechanical mixers. Optional pneumatic backflush systems prevent nozzle clogging. Routine maintenance typically involves only periodic inspection of pumps and blowers, making our systems significantly easier and less expensive to maintain than conventional equipment.

Yes, our jet mixing systems excel at solids suspension applications and can handle particles up to 2.2 inches (55mm) in diameter. The high-velocity jets create turbulence and circulation sufficient to maintain solids in suspension throughout the tank. For sludge applications, we offer specialized hydraulic sludge mixing systems custom-designed for high-solids wastewater treatment. The key requirement is that the largest particle must be smaller than the primary nozzle diameter to prevent plugging.

Installation time varies based on system size and complexity, but our prefabricated designs significantly reduce field installation time compared to custom-fabricated alternatives. Most systems can be installed in days rather than weeks. All components arrive ready for assembly with minimal field welding or fabrication required. External placement of pumps, blowers, and controls simplifies installation and eliminates the need for confined space work during setup.

Yes, we provide comprehensive technical support throughout installation and commissioning. Our experienced team assists with system startup, optimization of air and liquid flow rates, and performance verification testing. We also offer operator training to ensure your staff understands system operation and routine maintenance procedures. With hundreds of successful installations worldwide, we have the expertise to ensure your system achieves design performance from day one.