Custom Aeration System Design for Wastewater Management

Transform your wastewater treatment efficiency with custom-engineered jet aeration systems that deliver superior energy efficiency. Our advanced submerged aeration technology combines superior oxygen transfer with thorough mixing, eliminating common operational challenges while reducing power costs. Backed by decades of engineering expertise and hundreds of worldwide installations.

Advanced jet aeration system operating in industrial wastewater treatment basin

Our Custom Aeration System Design Services

Comprehensive jet aeration and mixing solutions engineered for maximum efficiency across diverse wastewater treatment applications.

Jet Aeration Systems

Submerged, fine bubble diffused jet aeration utilizing ejector method with double nozzle arrangements. Features multiple oxygen transfer zones, micro-size bubbles, and superior mass transfer rates for wastewater treatment applications across all industries.

Directional Mix Jet Aerators

DMJA systems with nozzles creating circular tank movement for high-rate activated sludge, aerobic digestion, and chemical oxidation. Configurable for round tanks, rectangular basins, oxidation ditches, and lagoons with multiple installation options.

Eddy Mix Jet Aerators

EMJA systems featuring twelve radial nozzles arranged in thirty-degree clusters for thorough tank mixing. Ideal for circular tanks up to 65 feet diameter with applications in complete mix designs and recarbonation processes.

Wastewater Aeration Configurations

Complete turnkey wastewater aeration systems including pumps, blowers, aerators, and piping. Custom-engineered for refinery and chemical applications with complete system integration and installation support.

Hydraulic Jet Mixing

Centrifugal pump-driven liquid mixing systems forcing fluid through nozzles to create high-velocity jets. Cost-effective for large volume tanks over 1,000 gallons, handling solids suspension and liquid blending applications.

Custom Specialty Systems

Application-specific aerators and mixers designed to meet unique operational requirements. Available in stainless steel for pharmaceutical and food processing, with self-contained options for specialized installations.

Custom Engineered Solutions

Engineering Excellence for Superior Wastewater Treatment Performance

Our custom aeration system designs leverage over 40 years of specialized engineering expertise to deliver measurable operational improvements. Each system is computer-aided designed for your specific tank geometry, flow rates, and treatment objectives. The result is optimized oxygen transfer efficiency, thorough solids suspension, and significant energy savings compared to conventional aeration methods—all while eliminating common maintenance challenges through innovative submerged jet technology with no in-basin moving parts.

Engineering team reviewing custom aeration system design blueprints
Trusted By Industry Leaders

Proven Performance

Hundreds of successful installations serving major corporations across chemical, pharmaceutical, food processing, and municipal sectors worldwide.

"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"

Food & Beverage client with Covered Anaerobic Digester lagoon

"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."

Industrial processing client

"Your system was really simple and straightforward to install. Thanks so much!"

Municipal Industry General Contractor

"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."

Petrochemical industry client

"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"

Chemical industry client

"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."

Industrial manufacturing client

"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."

Food & Beverage client

"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."

Municipal client

"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"

Food & Beverage client with Covered Anaerobic Digester lagoon

"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."

Industrial processing client

"Your system was really simple and straightforward to install. Thanks so much!"

Municipal Industry General Contractor

"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."

Petrochemical industry client

"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"

Chemical industry client

"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."

Industrial manufacturing client

"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."

Food & Beverage client

"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."

Municipal client

"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"

Food & Beverage client with Covered Anaerobic Digester lagoon

"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."

Industrial processing client

"Your system was really simple and straightforward to install. Thanks so much!"

Municipal Industry General Contractor

"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."

Petrochemical industry client

"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"

Chemical industry client

"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."

Industrial manufacturing client

"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."

Food & Beverage client

"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."

Municipal client
The Mixing Systems Advantage

Why Choose Mixing Systems, Inc.?

Four decades of innovation delivering the most energy-efficient wastewater treatment solutions in the industry.

Proven Expertise

Over 40 years specializing in jet aeration design with hundreds of worldwide installations across every major industry.

Energy Efficiency

Achieve significant energy efficiency through superior oxygen transfer and optimized system design that reduces operating power costs.

Custom Engineering

Computer-aided design creates application-specific systems precisely matched to your tank geometry, treatment objectives, and operational requirements.

Maintenance-Free Operation

All mechanical assemblies positioned outside tanks for easy service access, with optional pneumatic backflush systems eliminating clogging concerns.

Meet Our Engineering Team

Decades of specialized expertise in jet aeration technology.

Founded in 1985 by an engineer with now over 45 years of experience in jet aeration and mixing systems, Mixing Systems, Inc. has grown to become a preferred provider of submerged jet systems. Since our beginnings in Dayton, Ohio, we've supplied hundreds of wastewater treatment systems globally, serving industry leaders across food & beverage, bulk chemical, petrochemical, pharmaceutical, agriculture, poultry, dairy, and pulp & paper in addition to our extensive work with municipalities. A trusted resource to clients and engineers across water and wastewater, our success stems from an unwavering commitment to product excellence and customer satisfaction, continually striving to deliver aeration and mixing systems that offer superior durability, quality, and precision at competitive prices.

HundredsSuccessful installations worldwide
40+ YearsEngineering jet aeration systems
Significant SavingsEnergy reduction vs. conventional methods

Frequently Asked Questions

What energy savings can I expect from a custom jet aeration system?

Our jet aeration systems typically deliver significant energy reductions compared to conventional aeration methods. This is achieved through superior oxygen transfer efficiency, multiple oxygen transfer zones, and optimized system design that reduces operating power costs while maintaining thorough mixing and treatment effectiveness.

How does jet aeration compare to traditional diffused air systems?

What tank sizes and configurations can accommodate jet aeration systems?

What industries benefit most from custom aeration system design?

How long does the custom design and installation process take?

What maintenance is required for jet aeration systems?

Can jet aeration systems handle high solids content?

Do you provide ongoing technical support after installation?

Need Expert Guidance on Your Aeration Design?

Our engineers are ready to discuss your specific wastewater treatment challenges and design solutions.

Serving Industrial & Municipal Facilities Worldwide

From our Dayton headquarters, we design and deliver custom aeration systems to wastewater treatment facilities across North America, Europe, and Asia.

15+ Nations

Countries Served

Hundreds

Installation Experience

24/7 Available

Engineering Support

Ready to Optimize Your Wastewater Treatment?

Contact us to discuss your facility requirements and receive a custom system design proposal.

Industry Trusted

Awards and Recognition

Fortune 500 preferred provider badge

Fortune 500 Preferred Provider

Trusted by leading chemical and pharmaceutical corporations

40 years of service excellence badge

40+ Years Engineering Excellence

Four decades of specialized jet aeration expertise

Global installation leadership badge

Worldwide Installation Leader

Hundreds of successful systems across five continents

Start Your Custom Aeration System Design Today

Share your wastewater treatment requirements and our engineering team will develop a tailored system proposal with performance specifications and efficiency projections.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 937-435-7227 You can also send us a quick email at amit@mixing.com