Petrochemical Industry Wastewater Treatment: Advanced Management Strategies
Petrochemical facilities generate complex wastewater streams containing hydrocarbons, dissolved solids, and chemical residues that demand specialized treatment solutions. Our advanced jet aeration and mixing systems deliver superior oxygen transfer efficiency and significant energy savings, addressing the unique challenges of petrochemical wastewater with proven technology trusted by industry leaders like BASF, Dow Chemical, and Shell Refinery for over 40 years.
Our Petrochemical Wastewater Treatment Services
Comprehensive solutions engineered for petrochemical and refinery applications, delivering superior performance in the most demanding industrial environments.
Jet Aeration Systems
Submerged, fine bubble jet aeration with multiple oxygen transfer zones, creating micro-size bubbles (very fine) for superior mass transfer rates. Achieves significant energy savings while eliminating mist, spray, and icing problems in petrochemical applications.
Complete turnkey aeration systems with integrated pumps, blowers and aerators. Specifically designed for refinery and chemical applications requiring batch treatment of complex industrial wastewater streams.
Custom-designed hydraulic mixing systems engineered for petrochemical sludge management. Handles high-solids applications with reliable performance and reduced maintenance requirements in demanding refinery environments.
Wall-mounted jet aerators creating flow patterns in rectangular tanks, oxidation ditches, and lagoons. Ideal for high-rate activated sludge systems and aerobic digestion in petrochemical wastewater treatment facilities.
Radial cluster configuration with twelve jet nozzles creating complete mixing patterns in circular tanks up to 65 feet in diameter. Perfect for medium to high reaction rate systems including chemical oxidation applications.
Computer-aided custom designs engineered to meet specific petrochemical wastewater challenges. Available in stainless steel for aggressive chemical environments with specialized configurations for unique facility requirements.
Engineered Solutions for Complex Petrochemical Wastewater Challenges
Petrochemical wastewater contains hydrocarbons, chemical residues, and high BOD/COD loads that standard treatment systems struggle to handle effectively. Our advanced jet aeration technology utilizes a unique double nozzle design with multiple oxygen transfer zones, achieving superior mass transfer rates while delivering significant energy savings. With all mechanical assemblies positioned outside tanks for easy maintenance and no in-basin moving parts, our systems deliver virtually maintenance-free operation in the harshest petrochemical environments—trusted by industry leaders including Dow Chemical, BASF, Exxon, and Shell Refinery worldwide.
Proven Worldwide Performance
Industry Trust
Hundreds of successful installations serving major petrochemical and refinery operations across six continents.
"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"
Food & Beverage client with Covered Anaerobic Digester lagoon
"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."
Industrial processing client
"Your system was really simple and straightforward to install. Thanks so much!"
Municipal Industry General Contractor
"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."
Petrochemical industry client
"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"
Chemical industry client
"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."
Industrial manufacturing client
"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."
Food & Beverage client
"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."
Municipal client
"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"
Food & Beverage client with Covered Anaerobic Digester lagoon
"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."
Industrial processing client
"Your system was really simple and straightforward to install. Thanks so much!"
Municipal Industry General Contractor
"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."
Petrochemical industry client
"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"
Chemical industry client
"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."
Industrial manufacturing client
"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."
Food & Beverage client
"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."
Municipal client
"We can't really tell how well it is mixing but it must be doing its job. Bugs are growing and we're making gas!"
Food & Beverage client with Covered Anaerobic Digester lagoon
"There is no doubt that the system is doing exactly what it was intended to do, thank you for working with us to make this project successful."
Industrial processing client
"Your system was really simple and straightforward to install. Thanks so much!"
Municipal Industry General Contractor
"The thermal imaging is telling us that your mixing system is working as designed and our solids accumulating should no longer be a concern. This is great news, thank you for working with us Amit and I hope we can do more work with you in the future."
Petrochemical industry client
"Just to let you know, the tank mixer we installed is still operating and working extremely well… we haven't had to enter the tank to clean it since it was installed and is scheduled for its routine inspection next year!"
Chemical industry client
"Your jet mixers are working better than anticipated! We have not had to enter tank 7 since your jet mixer was installed… 5 years ago, we went from annual cleanings to potentially having it on 5-year intervals or more! The eddy mixers we installed on tanks 11 & 12 are..."
Industrial manufacturing client
"I am very pleased with the results I see. For the most part the EQ tank is self-neutralizing. That is the main goal of the EQ tank's mixing system. There are few instances when the tank gets to >70% full and hasn't neutralized and chemicals must be added."
Food & Beverage client
"I just spoke to our Manager who has been intimate with the project operation, he stated confidently that all is running really well with the Tunnel Dewatering Pump Station (TDPS) mixing equipment / flushing nozzles."
Municipal client
The Mixing Systems Difference
Why Choose Mixing Systems, Inc.?
Four decades of engineering excellence serving the petrochemical industry's most demanding applications.
Energy Efficiency
Achieve significant energy efficiency over conventional aeration methods through superior oxygen transfer efficiency and multiple transfer zones.
Petrochemical Expertise
Over 40 years specializing in refinery and chemical plant applications, with installations at BASF, Dow Chemical, Shell, Exxon, and other industry leaders.
Maintenance-Free Design
All mechanical assemblies positioned outside tanks with no in-basin moving parts, ensuring reliable operation and minimal downtime in continuous petrochemical operations.
Custom Engineering
Computer-aided design capabilities deliver tailored solutions for unique petrochemical wastewater challenges, including aggressive chemical environments and complex flow requirements.
Engineering Excellence Since 1985
Four decades of specialized expertise in industrial wastewater treatment.
Founded in 1985 by an engineer with now over 45 years of experience in jet aeration and mixing systems, Mixing Systems, Inc. has grown to become a preferred provider of submerged jet systems. Since our beginnings in Dayton, Ohio, we've supplied hundreds of wastewater treatment systems globally, serving industry leaders across food & beverage, bulk chemical, petrochemical, pharmaceutical, agriculture, poultry, dairy, and pulp & paper in addition to our extensive work with municipalities. A trusted resource to clients and engineers across water and wastewater, our success stems from an unwavering commitment to product excellence and customer satisfaction, continually striving to deliver aeration and mixing systems that offer superior durability, quality, and precision at competitive prices.
HundredsOf successful installations worldwide across six continents
40+ YearsOf specialized engineering expertise in industrial wastewater treatment
Significant SavingsEnergy reduction achieved compared to conventional aeration methods
Frequently Asked Questions
What is petrochemical wastewater?
Petrochemical wastewater is the contaminated water generated during refinery operations and chemical manufacturing processes. It typically contains hydrocarbons, dissolved organic compounds, chemical residues, suspended solids, and various toxic substances that require specialized treatment before discharge to meet environmental regulations.
How is water used in the petrochemical industry?
Water is used extensively in petrochemical facilities for cooling operations, steam generation, process reactions, equipment washing, and product separation. These diverse applications generate wastewater streams with varying contaminant profiles that require tailored treatment approaches to ensure regulatory compliance and environmental protection.
How do jet aeration systems achieve significant energy savings?
Our jet aeration systems utilize a unique double nozzle design that creates multiple oxygen transfer zones, including a high-contact zone with micro-bubbles (very fine), a horizontal plume that extends gas/liquid contact time, and surface agitation. This multi-zone approach achieves superior mass transfer efficiency, requiring less energy to meet dissolved oxygen targets compared to conventional diffused air systems.
What makes jet aeration suitable for petrochemical applications?
Jet aeration systems excel in petrochemical applications because all mechanical components are located outside the tanks for easy maintenance, they handle aggressive chemical environments without in-basin moving parts, they eliminate mist and spray issues, and they can operate in deep tanks while maintaining consistent performance across varying flow and load conditions typical of refinery operations.
What is the typical installation timeline for a petrochemical wastewater system?
Installation timelines vary based on system complexity and facility requirements, but our prefabricated sections and modular design significantly reduce installation time compared to conventional systems. Most installations are completed in 4-12 weeks, with minimal disruption to ongoing operations. We work closely with facility teams to coordinate installation during planned maintenance windows.
Can your systems handle varying wastewater loads and compositions?
Yes, our systems are designed with flexible operation capabilities including variable air flow control and adjustable pump configurations. This allows them to accommodate the fluctuating loads, varying contaminant concentrations, and changing flow rates typical of petrochemical operations while maintaining treatment efficiency and regulatory compliance.
What maintenance is required for jet aeration systems?
Our systems require minimal maintenance due to the external placement of all mechanical assemblies and the absence of in-basin moving parts. Routine maintenance typically includes periodic pump inspections, blower servicing, and optional pneumatic backflush operation to prevent nozzle clogging. Most maintenance can be performed without draining tanks or interrupting operations.
Do you provide technical support and system optimization services?
Yes, we provide comprehensive technical support including system design consultation, performance optimization, troubleshooting assistance, and operator training. Our experienced engineering team works with your facility to ensure optimal system performance, regulatory compliance, and maximum energy efficiency throughout the equipment lifecycle.
Need Technical Specifications for Your Facility?
Connect with our petrochemical wastewater treatment specialists for custom engineering solutions and performance guarantees.
Global Petrochemical Industry Service
Delivering advanced wastewater treatment solutions to refineries and chemical plants across six continents.
Our engineering team designs custom wastewater treatment solutions for facilities worldwide.
Industry Recognition
Awards and Recognition
Trusted by Industry Leaders
Preferred provider to Dow Chemical, BASF, Shell, and Exxon
40+ Years Excellence
Four decades of engineering innovation and reliability
Global Installation Record
Hundreds of successful petrochemical installations worldwide
Engineer Your Petrochemical Wastewater Solution
Connect with our technical team to discuss your facility's specific requirements. We'll provide detailed system specifications, performance projections, and custom engineering recommendations.
For immediate assistance, feel free to give us a direct call at +1 937-435-7227 You can also send us a quick email at amit@mixing.com
For immediate assistance, feel free to give us a direct call at +1 937-435-7227 You can also send us a quick email at amit@mixing.com